Molon Motor & Coil Corporation  |  Fractional Horsepower Motors & Gearmotors Engineered in the USA Since 1954
Phone (847) 253-6000    Toll Free (800) 526-6867
Made in the USA since 1954

Fractional Horsepower Gearmotors

Purpose-built AC, DC and stepper drive solutions for OEM production programs.

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AC Line-Voltage Duty

Permanent Split Capacitor Gearmotors

Quiet, continuous-duty torque for 115 V and 230 V single-phase applications.

Explore AC Gearmotors
Proven Simplicity

Shaded Pole Gearmotors

Low-cost, high-reliability AC drives for appliances, dispensing and HVAC dampers.

See Shaded Pole Range
12 / 24 VDC Power

PMDC & Brushless DC Gearmotors

Parallel shaft, planetary and right-angle configurations for battery and mobile equipment.

Explore DC Gearmotors
Precision Motion

Stepper Motors & Gearmotors

Open-loop positioning with planetary or spur gear trains for medical and lab equipment.

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Arlington Heights, Illinois

Engineered & Assembled In-House

Tooling, winding, gear train assembly and test under one ISO-registered roof.

About Molon

Welcome to Molon Motor & Coil Corporation

American-Built AC, DC & Stepper Gearmotors for Demanding OEM Applications

Moloney family heritage book documenting Molon's motor manufacturing history
Three generations of Moloney family motor manufacturing.

Since 1954, Molon Motor & Coil Corporation has designed, wound and assembled fractional horsepower (FHP) motors and gearmotors in Illinois, USA. Our engineers work from the load backwards: required output torque, speed, duty cycle, mounting envelope, acoustic limits and agency approvals are translated into a validated winding, gear train and bearing system — not a catalogue compromise.

That approach has produced thousands of application-specific drives for ice machines, commercial food equipment, medical devices, vending, HVAC actuation, laboratory instruments, agricultural equipment and industrial automation. Because tooling, coil winding, gear assembly and end-of-line testing are performed in-house, Molon controls lead time, revision traceability and unit-to-unit repeatability across medium to high volume production.

What makes an FHP gearmotor project succeed? In our experience, three details decide it: realistic duty-cycle definition (continuous versus intermittent thermal load), honest overhung load calculation at the output shaft, and early agreement on the gear ratio tolerance band. Molon reviews all three before tooling is released, which is why so many programs stay in production for a decade or more.

Motor & Gearmotor Product Lines

Four engineered platforms cover the full span of low-power motion, from fixed-speed line-voltage drives to precision indexing.

Molon permanent split capacitor AC gearmotor family

AC Motors & Gearmotors

  • PSC & PSC synchronous
  • Shaded pole motors & gearmotors
  • 115 / 230 V, 50 & 60 Hz

Continuous-duty torque directly from line voltage — the workhorse of appliance and food-service equipment.

View AC Range →
Molon PMDC right angle gearmotor assemblies

DC Motors & Gearmotors

  • PMDC & brushless DC (BLDC)
  • Parallel shaft, planetary, right angle
  • 12 / 24 VDC battery friendly

Variable speed, high efficiency and long service life for mobile and electronically controlled systems.

View DC Range →
Molon stepper motor with planetary gear train

Stepper Motors & Gearmotors

  • Hybrid stepper motors
  • Planetary & spur gearheads
  • Repeatable open-loop indexing

Discrete, repeatable positioning with holding torque for dosing, metering and instrumentation.

View Stepper Range →
Molon specialty ice-maker auger drive gearmotor

Specialty Motors

  • AC induction motors / gearmotors
  • Special use & special features
  • Energy-efficient ice-maker drives

Application-hardened drives where standard products stop — sealed, high-torque or thermally severe duty.

View Specialty Range →

Which Motor Technology Fits Your Application?

Buyers and design engineers frequently ask us to compare platforms side by side. The matrix below summarises how Molon engineers position each technology during a selection review.

Molon FHP technology selection guide — typical characteristics; final values are confirmed per application.
CriteriaShaded Pole ACPSC ACPMDCBrushless DCStepper
Typical supply115 / 230 VAC115 / 230 VAC12 / 24 / 90 VDC12 / 24 / 48 VDCDriver dependent
Speed controlFixed (line)Fixed (line)Simple voltage controlFull electronic controlStep / pulse control
Relative efficiencyLowModerateModerateHighModerate
Service life driverBearings & gearsBearings & capacitorBrush wearBearings & electronicsBearings
Best suited toLow-cost continuous dutyQuiet, higher-torque AC dutyCost-sensitive DC motionLong-life variable speedPositioning & metering
Gear train optionsSpur / offsetSpur / offsetParallel, planetary, right angleParallel, planetary, right anglePlanetary / spur

Standard engineering options you can specify

Winding voltage and frequency, gear ratio and backlash class, output shaft diameter, length, flats, keys and pinions, sleeve or ball bearings, thermal protectors, lead length and connector type, EMI suppression, encoders and Hall feedback, mounting brackets, corrosion-resistant finishes, food-grade or low-temperature lubricants, and customer-specific labelling. See AC & DC motor options and motor construction for details.

Engineering Capability, Not Just Catalogue Parts

Molon's engineering group owns the complete path from concept sketch to validated production drive — the reason OEM buyers treat us as a development partner rather than a component vendor.

Application Review & Sizing

Torque, speed, duty cycle, ambient temperature, overhung and axial load, and life target are reviewed before a platform is proposed. Engineering intro →

In-House Coil Winding

Winding data, insulation systems and lamination stacks are controlled internally, allowing rapid iteration on voltage, torque and thermal rise.

Gear Train Design

Spur, offset, planetary and right-angle trains are matched to load profile, noise limits and lubrication requirements. Construction →

Test & Validation

Dielectric, no-load and loaded performance, temperature rise, audible noise and accelerated life testing support each release.

Regulated Programs

ISO 13485-registered processes, traceability and controlled documentation for medical device drives. ISO 13485 →

Technology Guidance

Comparative analysis of AC, PMDC, BLDC and stepper technology for your cost and life targets. Motor technology →

Quality Is Our Future

Molon's quality system is registered to ISO 9001:2015 and ISO 13485:2016, and our components carry UL recognition where the application demands it. Inspection begins at incoming material, continues through winding and gear assembly, and ends with documented functional testing on every production lot.

For international purchasers, this means predictable documentation: material declarations, dimensional reports, electrical test data and change-control notifications tied to a fixed revision level. Programs that require validated builds, first-article approval or long-term revision freeze are handled as standard practice, not as an exception.

Company Profile

Molon Motor & Coil Corporation production floor in Illinois, USA

Industries Served Worldwide

Molon gearmotors run inside equipment used every day across commercial, medical and industrial markets.

Industries Served

Gearmotor Selection FAQ

Answers written by Molon application engineers to the questions we receive most often from OEM designers and purchasing teams.

An FHP gearmotor combines a sub-1 HP electric motor with an integral gear train in a single housing. The gear train trades motor speed for output torque, so a compact motor can drive augers, pumps, dampers, valves and conveyors at low RPM with high torque — without an external coupling or separate reducer, and with fewer alignment failures in the field.

Specify AC shaded pole or PSC gearmotors for continuous fixed-speed duty on line voltage at the lowest installed cost. Specify brushless DC when long life, variable speed, high efficiency or battery operation matter. PMDC remains the economical route to simple DC variable speed, while stepper gearmotors are the right answer when the control system needs repeatable open-loop positioning and holding torque.

Yes — most Molon programs start from a proven platform and are modified to a customer drawing: winding voltage, gear ratio, shaft geometry, bearing type, leads and connectors, thermal protection, feedback devices, brackets and finishes. Changes are validated through electrical, thermal and life testing before production release.

Required output torque and speed (or the load and lever arm), supply voltage and frequency, duty cycle, ambient temperature range, mounting and envelope constraints, expected annual volume, target life in hours or cycles, and any agency approvals needed. With that package our engineers can usually propose one or two viable platforms on first review. Send details through Inquiries.

Yes. Molon maintains a quality system registered to ISO 9001:2015 and ISO 13485:2016, with controlled documentation, traceability and first-article inspection suited to regulated device programs. See ISO 13485 certified – medical devices.

Export programs are supported directly from our Illinois facilities and through an authorised network. Regional partners are listed under Distributors, and project-level technical support is handled by Molon engineering in Arlington Heights.

Molon Motor & Coil Corporation facility in Rolling Meadows, Illinois

A Family Heritage of American Motor Manufacturing

The Moloney family has built electric motors in the Chicago area for three generations. That continuity matters to buyers: design decisions, tooling history and application knowledge stay inside the company instead of walking out with a rotating engineering staff.

Molon operates from 300 North Ridge Avenue, Arlington Heights, Illinois, with additional manufacturing at 3737 Industrial Avenue, Rolling Meadows, Illinois.

Moloney Heritage   Latest News

Start a Gearmotor Project With Molon Engineering

Share your torque, speed, voltage and envelope targets and our application engineers will identify the right AC, DC or stepper platform — and tell you honestly when a modification is the better path.

Phone (847) 253-6000  ·  Toll Free (800) 526-6867

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