Pioneering Fractional Horsepower Motion Solutions
Premier Custom Engineering & Volume Manufacturing Partner for Global OEMs
Molon Motor & Coil Corporation specializes in custom-engineered fractional horsepower (FHP) AC, DC, and stepper gearmotors designed for medium to high-volume OEM programs worldwide. Engineered and manufactured in the Chicago area for over seven decades, our motor solutions power critical equipment across medical, commercial foodservice, vending, HVAC, pump, valve, and industrial automation sectors.
Unlike standard component distributors, Molon operates as a dedicated OEM engineering partner. We combine deep technical expertise with rapid prototype delivery and flexible manufacturing run capabilities. Whether your application demands a fully customized drive assembly built to strict mechanical tolerances or high-reliability standard "off-the-shelf" electric motors, Molon delivers unmatched performance, on-time delivery, and total design control.
Vertically Integrated U.S. Manufacturing Capability
Molon operates two state-of-the-art production facilities totaling extensive manufacturing space in Arlington Heights and Rolling Meadows, Illinois. Our vertically integrated operations ensure stringent quality control, cost optimization, and reduced lead times across every production phase:
Internal Tooling & Die Fabrication
In-house precision tooling design enables rapid tooling customization, revision traceability, and fast-track sampling for complex shaft, bracket, and gear geometries.
Automated Precision Coil Winding
Internally managed winding data, lamination stamping, and insulation technology allow precise tuning of operating voltages, electrical efficiency, and thermal rise.
Gearbox & Gear Train Assembly
Custom spur, offset, planetary, and right-angle gearheads engineered for high radial load capacities, whisper-quiet operation, and extended service life under harsh duty cycles.
100% Functional End-of-Line Testing
Every motor lot undergoes rigorous dielectric safety testing, no-load and full-load torque verifications, acoustic analysis, and automated optical inspections.
Global OEM Solutions Across Critical Industries
Molon custom gearmotors are deployed globally inside mission-critical equipment where failure is not an option. Our application engineering team collaborates closely with client R&D engineering teams from initial envelope concept through mass production release.
| Industry Sector | Application Requirements | Recommended Motor Technology |
|---|---|---|
| Medical & Diagnostics | Ultra-quiet operation, precise dosing, high reliability, ISO 13485 compliance | Brushless DC (BLDC) & Hybrid Stepper Gearmotors |
| Commercial Foodservice | High continuous torque, elevated thermal tolerance, washdown durability | Permanent Split Capacitor (PSC) & Shaded Pole AC Drives |
| Ice Machines & Dispensing | High starting torque, severe moisture resistance, continuous auger duty | Specialty Energy-Efficient AC Induction & Auger Gearmotors |
| HVAC & Actuation | Fixed speed stability, compact footprint, low noise profile | Shaded Pole AC & Synchronous PSC Gearmotors |
| Automated Vending & Kiosks | High holding torque, 12V/24V DC battery compatibility, anti-jamming gearheads | PMDC & BLDC Right Angle / Parallel Shaft Gearmotors |
Quality System & International Standards
Molon’s manufacturing operations are guided by our foundational corporate motto: "Quality Is Our Future". As an ISO 9001:2015 and ISO 13485:2016 registered manufacturer, Molon adheres to international quality management and medical device production standards.
ISO 9001:2015 Quality Management
Rigorous process controls, continuous improvement protocols, and full material batch traceability across all manufacturing lines.
ISO 13485:2016 Medical Registration
Certified clean-room compatible workflows, controlled documentation, and PPAP-level quality verification for medical device programs.
UL Recognition & Safety Compliance
Electrical insulation systems and motor designs manufactured to meet UL, CSA, and CE global safety standard requirements.
Partner with Molon Engineeging Team
Need a custom electric motor or specialized gearhead engineered for your high-volume product line? Our US-based engineering team is ready to review your performance specifications, dimensional envelopes, and torque requirements.